24
Nov 17

Ending, restocking, brexit and black friday

Looooong day. I had a callout over the weekend at midnight on Saturday so I had a few hours off in lieu that I took this morning to go to the timber yard. One of the next projects coming up could use some 8/4 oak so my shopping list was a 6-8″ board of 8/4 oak between 8′ and 12′, an 8-9″ board of 4/4 oak around the 12′ mark, and possibly the same two boards again in walnut. And I thought I’d take a look at the beech and get a small board of that to try working in it.

You know how plans rarely survive contact with reality?

So, Brexit. And now any timberyard here in Ireland has a choice – either get hardwoods direct from the continent via ship which is more expensive than road haulage; or buy it from the continent and drive it back home through the UK with all the customs hassle on both coasts which is expensive; or do what they’ve done till now and buy smaller quantities from UK timberyards and ship it back on the ferry to here, but now paying higher prices because the pound has collapsed, and next year, paying higher prices again because the UK is having to pay customs duties of 20% or more on their imports from the EU (because the UK does not grow enough timber for itself and hasn’t since the 18th century), and then paying higher prices again because of customs duties re-importing that timber back here.

The shorter version of that is, Because Brexit, hardwood now costs 150% or so of what it cost this time last year. Except maybe for that german beech, which I think was roughly the same.

(Oh, and forget about looking to the US, they’ve finished one round of 20% tarrifs on canadian softwood and the entire softwood and hardwood market rising to match that, and they’re now looking at another 20% round Real Soon Now).

So, 8/4 oak board? No worries, Paul had an 8′ board from the end of a pack. Grand for me, no knots, no damage, slight cup but the parts I’ll be making are 1′ or shorter so that’s no worry. But it’s €60/cb.ft. The 4/4 oak is around €45/cb.ft, up from €30. The 4/4 walnut is closing on €90/cb.ft and the 8/4 walnut… well, the one board I’d picked out (8/4 6″x10′) was €140. Alas, it remains in the warehouse 😀

The beech on the other hand, was beautiful stuff, I had the first pick from a freshly opened pack and it had lovely clear grain, so I wound up buying two cubic feet in four boards, way more than I intended to but it was just so damn nice looking and so cheap compared to the rest (at around €24/cb.ft) that I thought it would have been a mistake to leave it behind.

A few minutes with the circular saw to break it down enough to fit in both my car and the shed, and then it was time to test the new car’s timber carrying capacity (the old car gave up the ghost earlier this year and we had to change).

Huzzah! It took all of three minutes to pull those seats last night (they’re built to lift right out, it’s quite neat and tidy) and once loaded I could close the boot and drive home without any fuss. Score one for the Yeti.

Once I got it home, I had to clean up the shed slightly – the floor had about 3″ of shavings and crud built up on it because of the rush on the boxes, so that had to go and the timber store had to be quickly shuffled to make some room, and then it was the haul-it-through-the-house routine:

Nice piece of 8/4 oak there.

And there’s that lovely beech’s grain and the other half of the 8/4 oak board. But all of that has to go in here somehow:

There was considerable shuffling 😀 But…

Done! 😀 Just don’t ask me to get anything out of there in less than half an hour…

And cleaned down and ready for the next project (or more accurately to go back to the one I was in the middle of when I stopped to do the boxes).

Speaking of the boxes…

The oak was a disaster:

Just tore themselves apart along the glue lines after the ebonising (and the ebonising didn’t go well, I think some of the tannic acid got into the iron solution and nullified it, I’ll have to make some more). So those got ditched. But the rest were okay.

Dropped those off at the school in the afternoon for the bazaar and they hadn’t a clue what to do with them so they’re lumped in with the bric-a-brac. Oh well, might get them a bit more notice next year. This year though, someone’s getting handmade boxes rather cheaply 😀

It’ll be interesting to see if they actually do sell, if they do I might make a piece explicitly to sell next year, just to see if it would.

 

Oh, and today’s Black Friday, so I bought a sander 😀

(along with a few belts and spindles for medium and fine grades to go with the coarse set it comes with). I know it *looks* like a fancy version of a belt sander turned on its side, but it’s a bit better than that. For a start, better dust collection and about 26dBA quieter 😀 Plus, you can swap out the belt for a spindle to do curved surfaces:

And of course, it has built-in storage all over the place which is nice (but doubtless not enough if you have more than one grade of sandpaper). So I’ll build a plywood platform for it and a 2×4 framework to let me store it below the bandsaw. Getting cramped in the shed now though…

And Rutlands were also doing a sale so I got some more titebond (I’m down to my last bottle), a spare silicone glue brush set (because I’m always waiting for the two brushes I have to finish drying before I can use them again), and some other small doodads and gimmicks like plastic razor blades. But hey, if amateurs don’t buy this stuff, who will? 😀


23
Nov 17

Finishing experiment

All the major work is done now, everything’s glued up (though the last of the oak boxes is still curing really) and the prep finishing is either done or in train…

The poplar boxes have all had a coat of sanding sealer here (again, just blonde shellac cut down from a 2# cut to a half-pound cut), and the outer box of one has been test-finished with red milk paint (more on that in a moment). The oak boxes have all been given a coat of the oak tea (with surfactant) and they got another early this morning. The poplar drawer front on the oak-and-poplar box got a coat of sanding sealer.
The oak-and-poplar pencil box, the sapele boxes and the ash boxes all got another coat of danish oil and after the excess was wiped off and it had had a while to set up, they all got a coat of shellac (blond 2# shellac for the ash boxes; garnet #2 shellac for the sapele and the oak&poplar boxes). Tonight they’ll get a quick light sanding from worn 240grit paper and we’ll see if they need another coat or if I’ll go straight to poly (I wouldn’t for furniture, but these are quickly-made trinkets…).

Milk paint is neat stuff, at least in how it’s made up – you buy the powder (this is Causeway Sunset by The Crafty Bird in case anyone’s interested, I’ve had it a while and wanted to use it on something but never had the chance till now), and then you make it up on the fly as you need it, just mixing it with an equal amount of water (or in this case, a little less water to powder for a thicker mix). Make it up in a paper cup, apply from that cup, discard that cup. No half-full small tins of latex with the painted-on lids and the dribbles clogging up the shed for years before you finally give in and throw them out.

The downside is that the colours aren’t as bright as you get with latex-based paints, but some people prefer pastels and earthy shades. And even if you don’t, they can still be kindof striking:

Haven’t messed with colour enhance filters here, I promise. There’s white balancing and that’s all (and the white wall and the parchment paper give a decent white sample for the filter to latch onto) so the colour’s pretty true – it really is that jarring when wet. It dries to a chalky light pink, but when you put a topcoat on it, it darkens up again. We’ll see how well it copes, it got a spray of poly this morning and I think it’ll need another tonight.

And the branding is done as well 😀
There’s still felt to glue on, but that’s the very last step, done over the finish. Not sure if this’ll make it for Friday morning, but it might for Friday afternoon…


22
Nov 17

Smells like respiratory irritants…

I seriously need a better sanding arrangement. Roll on black friday.

Not to mention, the goggles could be more comfortable.

But at least the boxes have seen progress…

About a third were done with shaping-level sanding, about another third just had to have drawer pulls fitted, and the remaining third were still being assembled or needed serious shaping (meaning another belt sander session).

Some sorting, some test fitting, and some glueing up later and then I left everything overnight to cure. The following day I found that one of the oak boxes had had a side slip during glue-up, so it needs more shaping on the belt sander, and two of the other boxes are in the same boat; the dremel came out to do some tweaking whereupon I discovered that my sanding mandrel was missing, presumed lost 🙁 Need to go pay five times the fair price for one now on the way home from work today. Gah.

But the rest of the glueups went well, several of the boxes were hand-sanded up to 240 grit and then I started on the finishing for some of them with danish oil for the ash and sapele boxes:

Gotta love the way that colour comes out…

The oak and poplar pencilbox got the danish oil as well; this one would be too hard to ebonise the oak part for so we’ll just go with the oil I think.

The small sapele box got finished while waiting on its drawer. Too little time to wait and do it all at once.

The ash is nice, but it really can’t hold up to the sapele. After the danish oil, I’ll be giving this a few coats of shellac and then some poly over the top for toughness and some paste wax and buffing for shine. The sapele and the oak&poplar will get something similar (but the ash and sapele get blond shellac while the oak&polar gets garnet or button shellac).

The other poplar boxes will just get a sanding sealer coat (aka blond shellac mixed down from a 2-pound cut to a 1/2-pound cut), then a light sanding with fine paper and then milk paint over that and then poly varnish and a wax buffing.

The oak boxes (including this oak and poplar one) will see the oak ebonised as before, with one small change – that foam in the oak shavings tea is washing-up liquid acting as a surfactant to spread the tea deeper into the wood grain (and I’ll do the same for the iron solution). Nice tip from custard on the UK woodworking forum, that.

That oak and poplar box might turn out interesting – the “drawer pull” is a flush extension of the box, and it’ll get the sanding sealer + milk paint treatment of the other poplar boxes; the contrast between the black of the ebonised oak and the colour of the milk paint might be interesting.

And that’s where I left it. After work today, there’s some shaping sanding to do on the belt sander, some finer hand sanding and then we’re into nothing but finishing because these have to be ready by Friday morning…

And then on Friday, it’s off to the timber yard to get some more oak and walnut (and maybe something else if they have anything interesting to hand). And after that, black friday sales and after talking to the guys using them, I think I won’t be getting one of the Record BDS150 sanders:

Which looked okay but which apparently have a disk that’s unusably small (and a faff to change the paper on), and a table that’s just a bit dodgy to use and set up. Instead, it looks more like getting one of the Triton oscillating belt/bobbin sanders:

It’s a clone of the original Rigid:

But the clones are smaller in footprint (several other makers from Grizzly to Rutlands to Clarke all make the same thing in different colours). You lose the mitre slot, but on the plus side, the clones would actually fit through the door of the shed, which is a positive. I’ll have to build a quick 2×4 storage stand to put the bandsaw on and the sander under though, there’s no room otherwise.

But on the other hand, it’s about 26dBA quieter than the belt-sander-and-holdfasts approach I’m stuck with now, and it actually *has* dust extraction. Which is kindof a good thing if you like, you know, breathing…