11
Mar 19

Chop, chop, chop… slice?

A (rare these days) workday evening half-hour in the shed, so onto the side panels.

End vice, does’ foot, holdfast, all the hold-it-down-on-a-flat-surface tools I have and it still jumps about if I’m carving towards the edge of the bench. Now I know why Peter Follansbee nails his work down to a large pine board before carving.

The joys of having a lot of good material and elbow room 😀

Still, the new gouges did well enough, the carving was a bit easier than before. One didn’t hold its edge too well though; I might have burned the steel on that one. I’ll have to take it back to the stones and rehone this weekend. For now, well, no point sharpening a dozen gouges if you only ever use one.

Also, new toy:

Someone recommended chip carving a while back when I was looking for decorative elements to add to a piece to distract from the terrible joinery and crappy finishing; it’s taken this long to get a knife for it. Nice knife handle actually; we’ll see how it holds up in use. Sanded off that awful varnish finish and dipped it in BLO, and on the way home today stopped off in Goughs and picked up some lime blanks (sod it, I’m not trying to chip-carve oak the first time out).

Doubt I’ll get a lot of time into this for the next while, but it’ll be a fun new thing for all that free time I have just kicking about 😀


03
Mar 19

Chop, chop, swear, pare, swear more, stamp, stamp…

The title is annoyingly descriptive of the process, but on we go. Unwrapped the boards, and discovered silicone will stick to CA glue and oak…

Chopped the last line of the outline with a third gouge (this one was in-canel, so I chipped out waaaaay too many pieces on the back of the box before getting to grips with it).

It looks a bit confused because you have a few lines crossing but those areas are going away so that’s okay. Now out with a shallow gouge to remove the backdrop and I know it’s what Follansbee’s tutorials say is the right tool but it was next to useless for this design for me. I don’t know if it was because the design is small compared to his norm and it’d be better on a larger pattern, but I stopped using it almost immediately and resorted to two smaller gouges with tighter sweeps. I think I need to start stalking ebay for gouges and V-tools again, this shouldn’t be this hard.

Chip, chip chip. The surface keeps chipping with even the slightest slip. I get the feeling this is down to material as well – Follansbee rives out green oak and lets it dry for only a week or four; I’m using flatsawn kiln-dried oak.

One of these days, when I have a bigger shed and a way to handle forty pounds of wood shavings, I’ll find a source for oak logs and then we’ll see how badly I can muck this up…

I thought taking down the background would be the simple part of this, and that the V-tool and outline would be far harder. Not that I got either of those right, but they were a lot less work. Three hours, I got the front and back boards done, but not the sides. I figured I’d do those on Sunday and I dug out the punches for stippling the background because that should be simple enough…

And actually, this part wasn’t too bad. Before I do the stippling for the other sides I want to refile the teeth on the end of the punches though, they’re getting a little dull (not from this, they’re just old).

It does make a difference. The chipping and the colour (which isn’t great, the oak looks kinda grubby, I think it’s picking up sweat from my hands, and I need to clean that up at the end) did give me a neat idea for something to do with this and I might carve another scrap piece of oak to test that idea out, more on that later.

The idea was to finish all this up on Sunday, after doing the weekly shopping run, but Freya had other ideas…


Yeah, nope. I’ll get to it later…


25
Feb 19

Chop chop

So V-tool work done, time for the vertical gouge chops that make up the design on the box. After ten minutes of sharpening and stoning and stropping of course.

Chops one and two. I kindof wanted this to be more pointy at the top, but I didn’t have a gouge of the right curvature and size. Anyway, do this for all the boards...

Yes, you need the Peltors. Small shed, loud echos. On to the next gouge and chops three through six…

Yeah, the size of that central lobe looks a bit off. Well, we’ll see. Why the clamps and greaseproof paper? Because on a few gouge chops, the top later of the oak fractured (I bet Peter Follansbee doesn’t have to put up with this), and out came one of the more used tools in the shed…

How often is it used? Er…

Yeah. All four sides. Le sigh. Well, that’s me done for the evening so. Next time, next gouge and the last heavy chops to establish the pattern.