12
May 19

Desk inlay

So the box is now done (bar a branding that I somehow forgot and will be trying to do on the roof of the office tomorrow), there was a surprisingly short clean-down and then back to the desk. 

That’s the actual desk itself and my box of education to the left (as in, “why would anyone want furniture built in cherry, it’s so awful and orange” followed by opening the box and seeing what nice cherry looks like and then going “why do we use any other kind of wood?” 😀 Thanks again custard! 😀 )

I have a very basic idea in my head for what the desk surface will be – a racetrack surrounding an ocean complete with iceberg (the Titanic has to be able to hit something after all). There’ll be an outline of stringing for most of that, and an outline around the margin of the desk and probably something on the edges too, just because. And there will have to be something in that back left corner, probably Calum’s name. But first, (well, after a small tidy-up of a corner or two with the spokeshave), the margin. So out with my inlay tools.

New additions to the homemade line cutter and the lie nielsen radius cutter are the veritas inlay chisel (still in the box) and the veritas groove cutter (think of the line cutter, but now in freehand pen form). There’s also a bending form I got for the curved bits because last time I did stringing around curves, the need for one of them became obvious.

And of course the trusty pizza cutter with the tungsten carbide blade…

So I cut the margin stringing groove first.

And then laid out the overall design in pencil with compass and straight edge. It’s not going to be a very classical design (this is a desk for a seven-year-old) so I can be a bit… straightforward with the design, mostly. The “road” will follow the front margin, have a straight run from left front to right back, then an s-curvy bit back to the front right corner. The inside will have a half-inch or so of space and then all the internal area will be routed out, probably with my hated trim router – I need to buy a decent bit for that work – and then I’ll lay down a reflector sheet and pour blue resin into the cavity (there’ll be an LED light overhead in the final desk, so the reflector will make the “water” look less dark). Ironically, that straight run from left to back right is probably the bit I’m most worried about – I am *not* cutting that with a router, so I’ll clamp a straightedge and try to cut it with the freehand groove cutter. That’s the most risky bit. 

I then tried test fitting some of my veneer into the slots, and of course it’s a little thick, but I knew that ahead of time. 

First thought was to just use the anvil on the back of the imp vise and hammer the veneer to compress fibres in the wood, which would then relax and expand back once in the slot (this is an old japanese technique with a name I can’t pronounce). But either I’m not hitting hard enough, or the wood hasn’t much room for compression. So, plan B, we need one of these:

Except they cost 70-80 euro and ffs, they’re a bit of wood and a bit of metal, so…

Yes, I know, it’s rough. It was half ten at night, I can’t use the angle grinder that late 😀 I’ll trim it to size and do some filing and polishing later. This is a proof-of-concept 😀

Set thickness with feeler gauge, clamp plate to wood…

Then draw the veneer strip through multiple times. The idea is sound; I need to trim the ex-saw-blade stock to a saner size, then form an edge for scraping over on the end. Shouldn’t take too long. How to clamp it so I can still vary the thickness is a more involved question – just drilling bolt holes and making them slots in the saw plate should do it, but for now I’ll just trim the plate to size, form the edge, and clamp it with some c-clamps. I can polish it more later on. 


04
May 19

Lid and base

May day bank holiday weekend. Going to try to finish up the box. First up, the lid, which I already have a piece prepped for:

Also, bought two new tools, this time off aliexpress.com rather than ebay.co.uk. You wouldn’t think of aliexpress for hand woodworking tools, but there are a few…

A clone of the shinwa saddle mitre square, and…

A marking gauge. Works like a normal marking gauge on the right hand side there; on the left hand side, you have two contact points that rotate, so you can mark a line “parallel” to a curved edge. Neat.

Oh, and I want to try that resin experiment again, but this time seal the oak grain so the resin can’t wick into it.

The lid’s been sitting around for a while. It had twisted very slightly. Fixed that with a few #04 swipes and then took the #80 to the surface to clean it up nicely, with a few focussed bits from the cabinet scraper. With that done…

Just a little decoration on the top.

Some straight-chisel work, and then I want to treat the long lines like a knife wall, so there’ll be a little low relief to it.

That’ll do. Next, gouges…

A bit of experimentation and picked out two.

Right, so chopping with the larger chisel to set up the pattern:

And now use the smaller gouge to take out some scallops so the endgrain edge has some decoration.

Okay, now some punchwork to add a few decorative points.

I’m happy with that.

Okay, now just some breaking of edges and shaping of the front edge:

Gooseneck scrapers are great for this.

Okay, that’s the lid done.

Add some linseed oil and that’ll fit in nicely.

Now the base. I don’t have enough ash offcuts to make a shiplap base, annoyingly, but I have a small offcut of an ash board that I can use if I hack it in half and make it into a panel.

Flattened it with a #05, but I’m not thicknessing this by hand.

I hate the noise, the PPE, the mess and the fuss, but the speed is nice.

Done in about 15 minutes. That would have been a few days before now.
Okay, so #05 to clean the edges, then do an edge joint with the #05 and #08 and glue up with liquid hide glue.

That’ll be ready come tomorrow and I’ll just attach the board to the base and fit the hinges, douse it in a few coats of BLO and that’ll be that.


11
Mar 19

Chop, chop, chop… slice?

A (rare these days) workday evening half-hour in the shed, so onto the side panels.

End vice, does’ foot, holdfast, all the hold-it-down-on-a-flat-surface tools I have and it still jumps about if I’m carving towards the edge of the bench. Now I know why Peter Follansbee nails his work down to a large pine board before carving.

The joys of having a lot of good material and elbow room 😀

Still, the new gouges did well enough, the carving was a bit easier than before. One didn’t hold its edge too well though; I might have burned the steel on that one. I’ll have to take it back to the stones and rehone this weekend. For now, well, no point sharpening a dozen gouges if you only ever use one.

Also, new toy:

Someone recommended chip carving a while back when I was looking for decorative elements to add to a piece to distract from the terrible joinery and crappy finishing; it’s taken this long to get a knife for it. Nice knife handle actually; we’ll see how it holds up in use. Sanded off that awful varnish finish and dipped it in BLO, and on the way home today stopped off in Goughs and picked up some lime blanks (sod it, I’m not trying to chip-carve oak the first time out).

Doubt I’ll get a lot of time into this for the next while, but it’ll be a fun new thing for all that free time I have just kicking about 😀