28
Dec 17

Mucking out and mucking about

Couple of days out of the shed, mostly spent lying down and paying attention to all the little muscle cells as they turned to me and said “what the feck was all that then?”. Today though was bin day so back out to the shed and spent a half-hour cleaning up all the shavings and using the shop vac to tackle the sawdust.

Before:

After:And then, having made a clean spot, went and tidied the small section behind the tumbledrier there where I usually wind up standing wishing I’d cleaned that part of the shed.

And then, having cleaned everything up, time to play…

First off, I did want to see what the stains look like and to try to replicate this:

Granted, I don’t have resawn squares of flamed sycamore, I’m mucking about with bits of poplar, but still…

That was a bit of fun. I’ll take a peek tomorrow to see how it reacts to drying, and spray some poly on it to get a look at it under finish (it’s not actually for a project, I’m just experimenting).

Then on to the next thing; I got myself a solstice present of Peter Follansbee’s video on 17th century New England carving (I’m mad, me) and I wanted to try one of the basic v-tool exercise patterns:

Granted, I don’t have riven green oak or even quarter-sawn oak, I’m mucking about on an offcut from the table build – inch-thick kiln-dried flat-sawn oak. Grand for furniture, not so much for carving. Plus I need to sharpen my v-tool a bit more and I need some new slipstones because apparently you can shave the diamonds off diamond slipstones if you’re not careful when honing a gouge. Doh. And I don’t have all of Follansbee’s kit (which is worse than it sounds since he only uses six gouges and a v-tool…). But I have enough for one or two of the exercises (including this one) so on we go…

Natty little camping light spotted in a Big Clive video – handy since it has a magnet in one end and for throwing light across a surface with knifed marks it’s pretty useful.

The divider work is straightforward enough…

…but there’s a reason Follansbee makes it look easy and it’s twenty-five years of practise…

Still have all my fingers and no new leaks, so I’m calling that a win.

And a bit of BLO to show it better.

Well. First try. It’ll get better. Or it gets the shovel again.

And in the meantime I figured out what I wanted to do with those scraps I couldn’t throw away…


21
Dec 17

Happy Solstice!

Shortest day of the year so least work done. That’s my story and I’m sticking to it.

Started off with presents – some arrived yesterday but I couldn’t get to them and some arrived this morning, so yay!

Not Moore&Wright, but cheap and cheerful. I’m trying to cure myself of my combi-phobia. Is Moore&Wright. Offset calipers for scribing lines parallel to an edge. Nice idea. 3″ Record clamp. I have 2″ and 4″ ones, figured it’d be useful to see if something in between was useful.And a 2″ clamp because it was going in the lot. Another 2″ one that was in the lot. At a fiver, cheap. Have a few of these already and they have a habit of being useful.And a pair of 4″ clamps (I have three, I’m always needing a fourth. There’s another still in the post because I know the minute I have five I’ll need a sixth). I don’t like painting wood with latex paint much, it’s a bit meh. But I saw a nice guitar or two being done by the Crimson Guitars mob with these water-based stains and there was a cool demo panel they did with them that I had an idea for:

Might be able to replicate that. We’ll see. On with the presents…

A six and seven hollow to try a decorative element I’ve been playing with…

Shows promise; needs more work though. Don’t need this till later so that’s fine.Nice V-tool. I bought a tiny little one from proops last week for two or three pounds and made a rudimentary handle for it, sharpened it up and it was useless. It must have been meant for a power carver tool or something. This one however, without any sharpening, was miles beyond that:

Proops on the inside, Mattheison (the new one) on the outside. Soooo much better. Still needs work, but that’s for another day.

And then the biggie…

Frame saw! 700mm blade filed rip, compared to the ryoba’s 300mm. so you can see why it would have an advantage. This is the English pattern frame saw, not the French one with the blade in the middle, but for resawing this shouldn’t make any real difference. The blade length obviously will (the French pattern ones can be four feet long or more); but shed has a problem with French pattern frame saws…

Specifically, there’s not enough room for a full throw on a 700mm blade (the handle is in contact with the wood store there); a 1200mm blade would require a small window be cut in the wall of the shed… but even I’m not ready to do that. As it is I’ve had to move a few pieces of wood around in the store.

So obviously, this needs testing in something other than pine (which was the first test cut).

Poplar, 9″ by 4″ thick. Took 12m 30 seconds including a bit of faffing about moving plywood out of the way and all that, but I figure that’s built in fudge factor. So how does that scale up? I have a few 5″x15″ pieces and 6″x17″ pieces along with the 7″x16″ top/bottom plates.

So I thought volume removed might be a good guide; that’s the saw kerf times the square area cut through, and the kerf won’t change so just look at the area. Should be 0.347 minutes per square inch, right? That means the 5″x15″ pieces should take about 26 minutes each. Yikes. Okay, let’s give that a go.

Holy crap. An hour. It took a sodding hour. I mean, it’s a lot less effort than the ryoba was and maybe I just need to get the swing of it, but a stinking hour…

Cut quality is okay. Ryoba’s better but then it’s a finer plate. Maybe I need to sharpen the saw? The teeth are sticky-sharp but maybe they just need a touch-up.

So how long does it take to thickness off that quarter-inch by scrub plane? 15 minutes. And that’s to thickness and flattened and with the twist taken out. I ditched the saw idea for the sides and thicknessed them by scrub plane as well. And I had to mill another piece because the side I had sawn went from three-quarters of an inch sawn to half-inch when smoothed out enough to use. Gah. So that’s the shelf 😀

That’s the downside of the thicknessing approach really. You convert material into waste at a fair clip. That floor was clean this morning, that’s all from today.

But we have all the parts milled and squared and I could get started in on joinery at last.

Enter the rebate plane again, and I took a quarter-inch by one inch rebate off the backs of the sides.

Then out with saw, chisel and router plane and I cut the housing joint for the shelf.

Even got to use my side rabbit plane to trim the joint a bit. Slightly fiddly but…

Sorted. Fairly late at this stage and I started on the top and bottom which will be dovetailed into the sides. They needed a bit of treatment on the shooting board and then I realised I hadn’t cut the bottom to width yet (doh) so I marked out for that and I’ll hit the bandsaw in the morning and do that and the box blanks I have lying around.

And then I’ll make up that Japanese saw hook and get to dovetailing.

That was it in the shed for the evening; had to hit the kitchen to make gravlax for the family xmas dinner. Pretty simple recipe.

Take your fresh salmon trimmed and de-pin-boned to your liking. Measure its weight. Now mix a quarter of that weight in salt in a bowl with an equal weight of castor sugar and an equal weight of grated beetroot. cut a lime into wedges and fillet out the pulp and discard it; cut up the rind to small pieces and throw that into the mix. Now throw a good sized bunch of dill (chopped) into the mix. Put the salmon into a sous vide bag or lay it on some clingfilm or use tupperware, just keep this contained because beetroot is a great dye. Douse the salmon in the mix, then wrap it in your chosen containment method and put it in a secondary containment tray, put another tray on top and weight that down and then put the whole assembly in the fridge for a few days. Turn the fish upside down daily. Three or four days should do it. Then you remove, rinse off the salt/sugar/beetroot/dill mix and pat dry; slice thinly and serve on blinis or however you like to eat smoked salmon because this is like that only tasty.

Also, whatever you do, don’t put it in the fridge and relax for an hour and then remember when writing up the recipe for the blog that you left the dill sitting on top of the counter and the mix was missing a key ingredient because then you have to reopen the bag and chuck everything into the bag and squish it around a bit and get covered in beet juice a second time and you’ll have an opening in the glove that lets the salt in to find the four or five small nicks you got from the chisel and cleaning the throat of the fillister plane earlier.

 

 

By the way. Meet our new breadbin, courtesy of TK Maxx. Made from bamboo.

Is it me? Am I the crazy one? Or does that crooked joint at the top of the tambour drive your fingernails into itchy mode as well? The whole top hasn’t even tried for a square joint with the sides. It’s a good ten degrees out.

 

 

There’s nothing for it, I’m going to have to make a better one, aren’t I?


16
Dec 17

Post partum prepping

So, table delivered (yes, the recipient liked it). BTW, if you were wondering, it was a build-along to Richard Maguire’s video series:
In case you were thinking of buying that series, it’s well worth the money.

Today though (and yesterday) was all about cleaning down from the build (and carting away two rubbish bags full of shavings – not being able to burn wood here is a pain) and doing the dozen little jobs that needed doing like sharpening the wooden skew rebate plane I have here; going to use that in a build soon. And every plane had to get a light sanding with fine paper on the tops of the cheeks of their sides for surface rust (the -3C nights came with water vapour condensing on the cast iron) and then a fresh coat of wax. And other small jobs like that which had been backing up. I still have one more of those – building a japanese saw bench hook. I’m using a normal bench hook at the moment but for pull work, it can be a tad awkward because you have to hold the work to the fence. You can use a normal european bench hook if you hook it to the far side of the bench; but I think it’s a bit nicer if you attach the fence to the baseboard and drill through both and glue a dowel through both and down a few inches below the baseboard. The dowels then go in the bench dog holes and that’s your bench hook. Parts are set for that (I’m not sure I have enough dowel stock though) and I’ll get to it probably tomorrow.

The rest of my time has been spent on stock prep. Bit of resawing and flattening and ripping yesterday and prepping some blanks for bandsaw boxes. So walking into the shed today it all looks fine…

…and then you turn to the right to look at the staging area…

Ah. Right. So that’s four more side tables (or at least the raw material rough-cut for them) and then on top of that all the finishing jars and glues and screws and my plastic box of off-cuts. Those are only the bits I could use for things by the way (I’m resisting the packrat urge to keep every scrap of wood I cut off a larger piece on the grounds that There. Is. No. Room. In. Here), so resawn pieces that could be used to make small boxes or chunks that could become bandsaw blanks (not many of those left, I picked through the box on Friday to make up some blanks), or the cores from bandsaw boxes (which can get used for things like feet or drawer pulls or whatever).

Tucked behind the plastic box are the panel gauge and the dovetail alignment board, and on top of the box is where I stash all the component parts of builds in progress (and a lot of sandpaper at the moment because I haven’t found a place for it). So there’s five glued-up blanks, and the component parts for six other projects in the pre-joinery stage.

Blanks drying outside along with a bandsaw box that’s almost ready.

Two coats of danish oil in; going to do a coat or two of shellac yet and attach the hardware (it stands vertically and you use it to hang necklaces) and some felt in various spots. First box made using the new sander. It’s not that it makes it better so much as it makes it easier to do some things because you’re not worried that trying them will immediately remove a finger. More photos later.

And this is a quick test of a Paul Sellers idea for a project to do with the kids:

He made his using a razor-sharp chisel; I won’t be doing that with Calum 😀 The project works just fine with saw and bench plane 😀 With a bit of luck, that’ll keep him occupied for the guts of an hour and he can make one for his teacher.

And then I have two more projects to prep for, one in beech and one in poplar. This phase always seems to make me long for a powered planer thicknesser, can’t think why…

Can you tell what it is yet?