18
Nov 19

Shed jobs

Took a few days to get back into the shed after dousing the bench in BLO. I thought it’d be dry by now. Nope, still had a small film of oil on top. Not gummy, it’s just that it’s been so cold (-4C last night I think) that the BLO hadn’t started to cure yet. So I wiped off the excess again (whatever’s penetrated into the wood will cure in its own time, and that should be the majority of it) and got on with the small shop jobs that have been piling up.

First though, new toy…

I have no idea what I’ll use it for, but it’s a bottle jack. Thousand and one uses. €13 in lidl at the moment and 3000kg load and just over seven inches tall. Dinky little thing. Anyway, set that aside and onwards…

Some serious tidying up needed here. I won’t get to it tonight, but I did manage to open the cyclone and check its levels (about 20% full) and pop the sides back out and put in a brace to stop them being pulled in again. And took measurements of the space available and the size of the cyclone, the shop vac powering it and the box of finishing supplies that needs to go into a drawer of sorts (I’ll have to do drawers for the stuff under the bench as well, the plastic tubs were only ever a temporary solution and they’re starting to crack and break under the strain). Some sketching to do in my head and then I’ll get to it shortly.

First, this is on the bench and has been for about two years now….

So out with the metal drill bits for the first time in a long time, and I cut the z-clip in half with the bandsaw and deburred it with a handfile, then screwed the dust hood into place by the really awkward three screws on the sides and underneath that are DeWalt’s idea of how it should work; and arranged clips and centerpunched for bolt holes. Had to take out a plate from the planer to attach the actual latch rather than disk drilling into something you shouldn’t drill into…

Bit of faffing about with taking the hood off and on a few times to figure out placements and finally had the hardware installed.

Now when I want to attach the dust collection hood, I can just push it into place and the latch holds it there:

I have less than a huge amount of faith in my show vac and cyclone to keep up with this thing’s production of shavings mind you, but at least this beats the fiddly screw arrangements. At some point I’ll get a 100mm extractor from Rutlands or somewhere I think. But I might as well try this for now. Compared to the mess when I don’t do this, it has to be worth trying at least.

Also, now it stores away somewere convenientish. Sortof. I mean, if it doesn’t work, it won’t be much good at all and I’ll stash it in the attic until I get a 100mm extractor I suppose, though your guess is as good as mine about where that would go. At least it’s done; I’ve been meaning to get to this for something like two years now.

Next up, I got a new fence for the bandsaw. The aluminum extrusion I’ve been using is fine, but fiddly to set up. Peter Millard installed this fence on this bandsaw and seemed to have good luck with it, so I figured it was worth a try…

But it’s after nine by now so not a time to drill metal. I’ll rewatch Peter’s video and figure out what I’ll use to duplicate the install. And I’d rather get this done sooner than later, I have more toys to play with that have been hanging around for a while…


16
Nov 19

Small success

After a week, checked the carved, resawn, planed scraps of walnut.

No warping, no twisting, no cupping. I’m okay with calling that a success. The thing for me about making boxes is that without a large bandsaw to do proper resawing, the only way to thickness pieces involves planing away the excess and that excess wouldn’t be waste ideally, it’d be the other half of a new set of thinner boards. The bandsaw I do have can manage up to 75mm of material but beyond that doesn’t work because it can’t physically fit under the top bearing. I can resaw more than that by hand but it’s a pain in the fundament and you waste a lot more material – a 30mm board doesn’t resaw to 2x15mm boards anyway, you lose material to saw kerf to start with and if the cut wanders even a little, you lose more material planing to clean up afterwards. With a bandsaw, 30mm should come out at 2x12mm relatively readily, but with a handsaw or frame saw, that requires rather more skill than I have.

Some doodling and noodling required I think.

Meanwhile, I have a dust extractor hood mod to finish…

I just need to finish drilling and bolting the hardware there. And when that’s done…

Saw vice mounting time so I can finally try to sharpen my western handsaws without spending a half-hour bent double. It’ll get clamped to the bench and raise everything up a few feet so I can see what I’m doing.

But before all of that… out with the #080 and I scraped the worst of the gunk and stuff off the bench surface and checked it for flat with the edge of the #08 plane. Still flat to within a half-mm across the full width, even after a few years. Nice.

Then I plugged up the bench dog holes and poured some BLO over everything to give it what has to be coat #20 by this point.

Once it’s dry, on with more small shop jobs and then some fun projects…


12
Nov 19

More small stuff

More tidying up. It’s starting to get a bit neater…

Next job, tidy up the panel and grasshopper gauges and put up one of the five(!) magnetic bars I got for the shed walls (if you buy two and bury them in shavings, you’ll forget you bought them and buy them again when they show up in Lidl again).

Little better. Want to tape up the f-clamp handles as well.

It’s just hockey stick grip tape, but it makes it a lot easier to crank on those handles when tightening up the clamp.

Now, onto tonights little experiment.

Take one offcut of walnut, mark it up for some carved arcading and hack away at it as fast and as carelessly as you like.

Told you so, but that isn’t the point of the experiment. Now I resaw this board in half (I cheated here because this is just an experiment and used the bandsaw but you could do it by hand if you want. Me, the shed was at 4C so I was suffering enough).

And now out with the #05 and plane off the saw marks and get the backs all nice and clean.

So now I have thin stock with “carving” on one side. The idea being to see if you could do this and make a lightweight thin-walled box with this kind of carving in it. I mean, it didn’t shatter or snap on this try, so maybe this might work.

The acid test though, is whether or not these warp or twist or cup in the next few days as they air-dry. Have to check back in a few days…

Stay straight and parallel, ye little gits…